Aluminum Fabrication Services in PA

The manufacturing world never slows down, and finding a reliable partner for aluminum fabrication services is essential for staying competitive and ahead of the competition. From critical architectural parts to structural components in transportation or energy, the use of aluminum continues to dominate due to its lightweight and corrosion-resistant properties. At Precision Steel Services in Farrell, PA, our team delivers full-service aluminum fabrication services for countless industries that are backed by cutting-edge fabrication equipment, decades of combined experience, and a proven reputation for cost-competitive pricing and fast turnarounds. Continue reading to learn more about Precision Steel’s aluminum fabrication services, or send an email with more information to request a quote today.

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Why Equipment & Experience Matter to Aluminum Fabrication

Aluminum has long been a prized fabrication metal for its excellent strength-to-weight ratio, corrosion resistance, and formability, making it a top choice for applications in architecture and transportation, to renewable energy. However, the process of actually fabricating aluminum components and parts requires specialized equipment and hands-on knowledge to avoid common pitfalls that can compromise quality and drive up costs. In a stark contrast to steel, aluminum conducts heat rapidly and has a lower melting point, which increases the risk of distortion, burn-through, and inconsistent weld penetration. Additionally, aluminum forms an oxide layer that requires thorough cleaning before any welding takes place to ensure structural integrity and uniform bonding.

Over the last three decades, Precision Steel has built a reputation for offering premium aluminum fabrication services for its customers. We’ve also invested in the necessary equipment, knowledge, and quality control processes that add real value to aluminum extrusions and other products, such as our status as a certified Azon-based thermal barrier applicator, which enhances energy efficiency in windows and doors. Whether your project demands tight tolerances, clean welds, or complex geometry, our aluminum fabrication services deliver production-ready results with industry-leading speed, quality, and reliability.

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Our Aluminum Fabrication Equipment Includes:

• CNC Routing and Milling: Precision Steel features multi-axis CNC routers capable of cutting, shaping, and profiling extrusions and aluminum stock to tight tolerances. Whether you need prototype components or high-volume production, we can deliver consistent and highly repeatable results.
  
  
• Thermal Barrier Pour & Debridge Systems: We specialize in pouring and debridging of aluminum extrusions as a certified applicator of Azon’s SU-315 polymer system to create thermal barriers. This process is critical for energy-efficient architectural framing systems and helps reduce heat transfer and prevent moisture build-up.
  
  
• Laser and Water Jet Cutting: With twin Boss FC-6012 fiber lasers and a Jet Edge Dual-Carriage Water Jet, our team can cut aluminum plate, sheet, and extrusion profiles with extreme accuracy and minimal distortion. These technologies allow us to tackle thick or specialty alloys with limited rework and avoid unexpected costs.
  
  
• Certified Welding: Our team of AWS-certified welders (D1.1, D1.2) provides aluminum MIG and TIG welding for both light and structural applications. Typical products include enclosures and support frames, along with other applications that demand rigorous code and aesthetic requirements.
  
  
• Forming, Tapping, Notching, and Bending: Our aluminum fabrication services include complex metal forming procedures with a 140-ton press brake, along with notching, tapping, and other services that streamline your part production, reduce cost, and eliminate the need for multiple suppliers.
  
  
• Finishing and Powder Coating: Our recently added in-house Kool Coat HD powder coating line can provide aluminum parts with the durability and aesthetic you’re after for certain end applications. We can also coordinate third-party aluminum finishing services such as anodizing, galvanizing, or Kynar coatings.

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Materials Expertise and Inventory

We routinely work with various grades of aluminum, including 6061, 6063, 3003, and 1100. We inspect all raw stock materials as they arrive to ensure they meet any additional client specifications and various industry standards for end applications. Whether you need mill finish, brushed, or pre-coated stock, our aluminum fabrication services are supported by a well-managed inventory that is optimized for fast turnaround times, reduced costs, and minimal waste. If your project demands consistency, speed, and a fabrication partner that understands the nuances of working with aluminum, we’re ready to help.

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Why Choose Precision Steel for Aluminum Fabrication in PA?

Our 70,000 sq. ft. facility in Farrell, PA, is equipped with a full assortment of modernized CNC equipment, AWS-certified aluminum welders, and specialized equipment for extrusion fabrication and finishing. Precision Steel Services is uniquely positioned to offer aluminum fabrication services for projects of any size, from one-off prototypes to full-scale production runs. Whether you're sourcing components for energy systems, architectural projects, or industrial equipment, our aluminum fabrication capabilities keep your production on track and within budgets. Contact Precision Steel today to discuss your next project or request a quote through our website.